Digital Transformation
Transform what can be

When it comes to production limitations, it’s often not your equipment that's causing the problem—it’s the manual processes and inefficiencies that stem from them. Disconnected operations limit production optimization and keep everyone from factory supervisors to the C-Suite in the dark about daily happenings and untapped resources. 

By transforming your system with cutting-edge digital technologies, you will empower your plant floor operators and management with actionable information to make data-driven improvements, increase operational efficiency, and strategically gear up for the era of AI-driven smart manufacturing. Embrace digitalization now and unlock your unseen operational capacity like never before.

Digital Transformation
Transform what can be

Unleash the Power of Your Resources

  • Amplify production by extracting maximum productivity from your existing equipment
  • Reduce costs by pinpointing and addressing areas of inefficiency
  • Gain deep insights into the underlying factors causing losses and downtime, enabling targeted improvements

Accelerate Critical Business Decisions

  • Drive collaborative decision making based on reliable facts rather than subjective opinions

Maximize the Value of Your Data 

  • Unlock valuable insights to make informed decisions 
  • Discover hidden opportunities for growth and optimization 
  • Establish a reliable single source of truth for accurate information
  • Reduce risk with enhanced operational control

Example Applications

Performance monitoring (OEE)

Uncover hidden potential in your production process, improving efficiency and maximizing system uptime.

Traceability

Provide detailed order status, impress regulators, and handle product recalls with ease.

Data collection and reporting

Embrace digital data, where compiling and contextualizing information is effortless and error-free.

Industrial Artificial Intelligence

Implement AI and watch your factory transform into a mind-reading, maintenance-predicting, operation-optimizing powerhouse. 

Relevant industries

  • Food & Beverage
  • Consumer Packaged Goods
  • Life Sciences 
  • Chemical

“The results of this project exceeded expectations. Within the first few weeks of implementation, we were seeing a 5% gain in overall equipment effectiveness (OEE) and throughput. That is astonishing.”

  • Craig Albert, Director of Information Technology, Rockline Industries  

FAQS

Digital transformation is all about harnessing digital technologies to evolve your organization's operations, processes, and strategies. It's embracing innovation, leveraging data, and reimagining traditional ways of doing business to drive growth, efficiency, and customer satisfaction. Digital transformation involves adopting advanced technologies such as artificial intelligence, cloud computing, IoT, and data analytics to optimize operations, enhance decision making, and deliver transformative experiences. It's a journey that requires a forward-thinking mindset, a willingness to challenge the status quo, and the adoption of digital tools that will keep you competitive in today's rapidly evolving digital landscape.

Developing a digital transformation strategy for manufacturing facilities can be quite daunting, but don’t worry, we’ve got you covered. We’ll start by helping you conduct a comprehensive assessment of current operations to identify improvement areas, then set clear goals and objectives aligned with efficiency, cost savings, and quality improvement. It’s crucial to identify relevant technologies and solutions, create a roadmap, prioritize initiatives, and allocate resources appropriately.

Embracing digital transformation is essential in today's competitive landscape. With Gray AES as your partner, we'll help you make a strategic case to management featuring tangible benefits: improved efficiency, increased cost savings, and enhanced customer satisfaction.

For successful digital transformation efforts, it's important to have collaboration among various departments such as IT, engineering, operations, and quality. We prioritize being a good partner and working closely with each department to understand their needs, fostering a dynamic environment where ideas are shared and solutions are developed. By aligning everyone's interests, we transform your business collaboratively, making the process enjoyable and impactful.

It’s crucial to partner with an experienced system integrator and automation expert. We'll collaborate closely with you to identify suitable communication protocols, implement robust middleware or integration platforms, and leverage APIs to establish seamless connectivity. Our goal is to enable efficient real-time data exchange and synchronization between your plant floor systems and the ERP system. Our comprehensive approach, paired with real-world experience, ensures a smooth and successful integration, empowering your organization with streamlined operations and optimized data management.

Embrace automation. By leveraging technologies such as IoT devices, sensors, and data capture systems, you can say goodbye to the burden of manual entry. Through thoughtful integration and the right tools, you'll unlock the power of effortless data collection, paving the way for streamlined processes and data-driven decision making.

IIoT, or the Industrial Internet of Things, connects all your industrial devices, sensors, and data. With IIoT, you can toss outdated processes and welcome real-time insights, streamlined efficiency, and data-driven decision-making.

Absolutely! Don't let your older automation system hold you back from embracing modern technologies. With our expertise, we can retrofit your equipment with sensors, implement gateway devices, and leverage cloud-based solutions to revitalize your data capture, connectivity, and analysis. By embracing digital transformation, you can optimize operations, improve efficiency, and remain competitive in today's ever-evolving manufacturing landscape.

We're Better Together

Our dynamic new company brings Gray AE, Gray Solutions, and InLine Engineers together as one, creating a powerhouse professional services organization.

Gray AES goes beyond architecture and engineering, offering one stop for solutions-driven services that cater to evolving industry needs, while allowing us to deliver unparalleled value and an exceptional customer experience.

Learn more about us

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