At Gray AES, we live and breathe all aspects of process & packaging design. Our engineers fully understand every nuance and challenge of turning a collection of raw materials into a finished product that is securely packaged and ready for shipment. Whether your production project is multifaceted or a small modification, we will work closely with you to ensure that every detail is considered with a critical eye to put your business ahead of the curve.
From food & beverage, pet food, distilling, and chemical production to niche applications such as energy recovery and alternative proteins, our expert engineers and certified project managers bring an unmatched depth of knowledge and real-world experience to every project. Combined with our passion for leveraging the latest design and engineering tools, we are confident we can efficiently take your project from initial concept to successful completion.
The Gray AES Difference
Maximizing Engineering Resources
Working as an extension of your team, we expand your engineering bench strength by driving capital projects so that your team can stay focused on running day-to-day operations.
Streamlining Complex Projects
Our services extend well beyond design. With in-house engineers that transcend disciplines, we can serve as your end-to-end production project partner – from consulting and design to integration and support.
Delivering Industry-Specific Design Solutions
Our team is experienced working in highly regulated facilities and trained in key, industry-specific design techniques such as hygienic design and allergen control.
Related Services
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Example
Applications
De-watering
Our expertise is unmatched in evaporation, centrifugation, and mechanical methods for removing liquids during your production process.
Fluid transport
Fluid transport is a crucial aspect of process and packaging. Our team is well versed in the design and implementation of efficient, safe, and reliable fluid transport systems.
Heat exchange
We've got the heat (and cool) moves covered, efficiently heating and cooling materials while putting the right support systems and utilities in place.
Distillation/filtration separations
Our experience in the food & beverage, as well as chemicals markets, ensures the production of high-quality products, recovery of valuable materials, and environmental sustainability.
Inspection
Unleash precision with our inspection tech—x-ray, metal detection, and optical processes. No foreign materials, bones, or compromised packaging, just flawless quality control.
Kibble extrusion
Create irresistibly delicious and nutritious pet food with the power of kibble extrusion, achieving premium quality and optimal taste for your furry friends.
Packaging
From primary to tertiary packaging and even sustainable packaging options, your products will be expertly wrapped, boxed, and ready to conquer the market.
Key industries
- Food & Beverage
- Pet Foods
- Distilling
- Pharmaceuticals
- Life Sciences
- Chemical
FAQS
A: Production design and general control & automation system design: the dynamic duo that transforms chaos into order. Production design focuses on optimizing processes, maximizing output, and streamlining operations, while general control & automation system design provides the backbone for monitoring, controlling, and coordinating the various components of the production system.
A: Your process should be unique, and we wouldn’t have it any other way. The good news is that we thrive in the space between where you are now and where you want to go. Our hands-on expertise, innate curiosity, and ability to embrace complexity results in tailored solutions that precisely fit your needs.
A: With expertise, precision, and a fearless approach, we tackle the intricacies and demands of these processes. Our expertise and meticulous methods ensure compliance, allowing us to deliver precise validation with confidence.
A: We approach each project with an open mind and evaluate it based on the unique needs of our customers. While we pride ourselves on tackling various aspects of the production process, we prioritize understanding your specific requirements to determine the best approach. Our aim is to deliver tailored solutions that align with your goals, so there's no “can't” in our vocabulary—just a commitment to finding the right path for your project.
A: At a high level, preliminary engineering establishes the basic framework and feasibility of a project. This stage involves high-level planning, conceptual layouts, and initial assessments of costs, schedules, and requirements. Detailed design engineering expands on this to take a project’s design to a level where it can be constructed, including precise and detailed specifications, drawings, construction documents, and final cost estimates.
A: Working as an extension of your team, we expand your engineering bench strength by driving capital projects so that your team can stay focused on your operational objectives.
Contact Us
We offer an integrated suite of solutions-driven services that cater to evolving industry needs. Get started with our experts today.