Automation Solutions
“Can’t” Is Where We Come In

We thrive on challenges that others might shy away from. Our talented team is skilled in automation, OT design, robotics, and data, and are always ready to tackle any issue head-on to provide a game-changing solution tailored to your needs.

Automation & Controls

Modernizing your legacy control system boosts operational uptime, minimizes the risk of human error, and keeps things running smoothly and efficiently to meet demand. Get the next generation of advanced automation and controls, customized for the way you work.

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Digital Transformation

When data from the plant floor is scattered and disconnected, your productivity and strategic decision-making are compromised. By connecting and optimizing that information, you can boost resource utilization, minimize risk, reduce expenses, and create a future-ready business.

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OT & Cybersecurity

Think your network configuration puzzle is unsolvable? Challenge accepted. Our team will strengthen your network's cyber defenses, minimizing downtime risk and cyber threats while boosting system reliability and availability.

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Partners

We work with the best in the world to deliver for our customers across architecture, engineering, and solutions-driven services. Gray AES is partner agnostic, ensuring our solutions are a seamless fit for our customers’ needs.

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Technical Support

We’ve set the standard for customer support. Our seasoned team starts with an onsite visit, and receives continuous training to ensure they can solve any problem, any time.

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EPC Turnkey

We can manage even the most ambitious projects from end-to-end, carrying you from project design through production. We flex to meet your needs, working with your preferred vendors or leveraging the combined services of the wider Gray family of companies, including construction, engineering design, project management, equipment integration, and structural analysis.

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Example
Applications

De-watering: Our expertise is unmatched in evaporation, centrifugation, and mechanical methods for removing liquids during your production process.

Fluid transport: Fluid transport is a crucial aspect of process and packaging. Our team is well versed in the design and implementation of efficient, safe, and reliable fluid transport systems.

Heat exchange: ‍ We've got the heat (and cool) moves covered, efficiently heating and cooling materials while putting the right support systems and utilities in place.

Distillation/filtration separations: Our experience in the food & beverage, as well as chemicals markets, ensures the production of high-quality products, recovery of valuable materials, and environmental sustainability.

Inspection: ‍Unleash precision with our inspection tech—x-ray, metal detection, and optical processes. No foreign materials, bones, or compromised packaging, just flawless quality control.

Kibble extrusion: ‍ Create irresistibly delicious and nutritious pet food with the power of kibble extrusion, achieving premium quality and optimal taste for your furry friends.

Packaging: From primary to tertiary packaging and even sustainable packaging options, your products will be expertly wrapped, boxed, and ready to conquer the market.

Key industries:

  • Food & Beverage
  • Life Sciences

FAQS

Production design and general control & automation system design: the dynamic duo that transforms chaos into order. Production design focuses on optimizing processes, maximizing output, and streamlining operations, while general control & automation system design provides the backbone for monitoring, controlling, and coordinating the various components of the production system.

Your process should be unique, and we wouldn’t have it any other way. The good news is that we thrive in the space between where you are now and where you want to go. Our hands-on expertise, innate curiosity, and ability to embrace complexity results in tailored solutions that will precisely fit your needs.

With expertise, precision, and a fearless approach, we tackle the intricacies and demands of these processes. Our expertise and meticulous methods ensure compliance, allowing us to deliver precise validation with confidence.

We approach each project with an open mind and evaluate it based on the unique needs of our customers. While we pride ourselves on tackling various aspects of the production process, we prioritize understanding your specific requirements to determine the best approach. Our aim is to deliver tailored solutions that align with your goals, so there's no “can't” in our vocabulary—just a commitment to finding the right path for your project.

At a high level, preliminary engineering establishes the basic framework and feasibility of a project. This stage involves high-level planning, conceptual layouts, and initial assessments of costs, schedules, and requirements. Detailed design engineering expands on this to take a project’s design to a level where it can be constructed, including precise and detailed specifications, drawings, construction documents, and final cost estimates.

Working as an extension of your team, we expand your engineering bench strength by driving capital projects so that your team can stay focused on your operational objectives.

Contact Us

We offer an integrated suite of solutions-driven services that cater to evolving industry needs. Get started with our experts today.